The width of the rectangle … What I decided to do is build a slab flattening jig that allows me to flatten and stack the slabs so they will eventually be ready for use. router sled which you can see at the video from the top of this page. Festool and its affiliates cannot be responsible for improper postings or your reliance on the website's material. Finally I've gotten around to building a router flattening sled for leveling all of the slabs that I have. This slab jig will help you make wood slab projects flat! If you're like me, you can't justify buying a wide planer or sander for the few times you need it. Slab Flattening Jig Sketchup Plans Or download the screenshots below: I made the plans *after* I made the jig, which is sort of backwards but I just wanted to have them on the site for other people to check out. Download the plans for it as a SketchUp file: 1. Combined with materials you supply, the kit offers an excellent option for milling live-edge tabletop slabs that are too large for a conventional thickness planer and jointer, or for projects using wood with difficult grain such as crotch wood, burls or knots. Three ways to flatten your slab, and which method is best. The Slab Flattening Mill can mill slabs up to 3-7/16” and the minimum thickness depends on … I make a Fast & Cheap Router Flattening Jig with Mike Montgomery from Modern Builds . The best part about this router sled is that it does not have to be perfect as long as the measurements are right. This router sled allows you flatten slabs up to 2000 x 1100 x 120 mm . The assembled sled lets you pass your router back and forth in an XY-plane to consistently flatten an entire slab.Combined with materials you supply, the kit offers an excellent option for milling live-edge tabletop slabs that are too large for a conventional thickness planer and jointer, or for projects using wood with difficult grain such as crotch wood… We'll talk about wide belt sanders, planers, limitations of jointers, using a CNC to flatten and finally the use of a DIY router sled to get your slab flat and ready for sanding. You can use any router with a 1/2″ collet, but it will be easier to adjust the … Dust Collection. I've used a 1400 mounted in a MFS jig and it worked fine. The Woodpeckers Slab Flattening Mill, along with your router, lets you accurately and safely flatten oddly shaped and oversized slabs in a home shop. Best of luck to you! Yes, I know I use the band … He also shows how to clean up the sides and sand for a finish. Thanx in … This length is ideal for a sled to flatten 8' boards, and stacked two high, I can easily flatten thicker slabs. In this project, you need to cut the wood planks to create the carriage. They are as heavy as heck. Due to COVID related raw material supply issues, the Planing Sleds, WHEN OUT of stock, will not be available until approximately 12/3/20. PaperStone Solid Color Panels – monolithic slabs that are the same color throughout. I used 1 1 ⁄ 4 ×1 1 ⁄ 4" 14-gauge channel to reduce weight. The router sled should be twice as long as your bench is wide. All of this combined for some really wonky slabs. UNLIMITED membership - Get access to it all. Nothing elicits greater gasps of delight from my clients than when I simply oil a piece of furniture and let the wood do the talking, in its velvety language of grain, figure, color, and magic. Slab Flattening Router Sled Has anyone ever built a slab flattening router sled? A buddy of mine said the bosch 2.25 hp plunge router that they sell at the local home depot is a great buy for the money. This slab jig will help you make wood slab projects flat! My bench is 34″ wide, so I made my router sled 68″ wide. The router carriage is the main feature that sets the Slab Flattening Mill PRO apart from the earlier Slab Flattening Mill. As mentioned above, a flat cutter bit is also used for this purpose. Festool makes no representations about the accuracy, reliability, completeness or timeliness of the material on this website or about the results to be obtained from using the website. Router Flattening Sl ed This router flattening sled can be used to plane large slabs on your workbench using a router. I agree with the last post stating to put and sweep on the sled, it would stop most of the dust in its place, and you would just have to collect it after the pass. Router Sled to flatten large slabs. don’t get me wrong, I love a Queen Anne highboy as much as the next pilgrim, but I also love to take a slab or block of wood, make it level and usable, put a hand-rubbed oil finish on it, and send it out into the world. Dec 25, 2019 - Explore Joseph Leeston's board "jig for flattening wood slab" on Pinterest. 49 $49.99 $49.99. 0. Not fanatically, but seriously. A planing sled is basically a set of rails that are co-planer and a bridge that holds a router so that the bit in the router can cut a flat surface without following the highs and lows of the slab. The heart of the jig is a trough that guides the router over the workpiece, allowing you to even out the high and low points as much as possible and retain the maximum possible thickness. This is a great way to flatten work pieces that are too large to fit in a standard planer, drum sander or benchtop CNC. You can use any lengths of the rails, which will … The router bit for flattening slabs is quite common. A buddy of mine said the bosch 2.25 hp plunge router … Subscribe to Fine Woodworking today and get our lowest price of the season - only $20 for one year. Two shorter pieces of channel attached to a scrap of plywood make a super-stiff router sled. Using a router sled, along with a good planing bit, is an easy, inexpensive way to flatten, level, and plane live edge wood slabs. I now use a DeWalt plunge router to flatten slabs. Our Planing Sled is an affordable solution for surfacing or milling wide & live It is also used to make flat cuts in wood. The standard finish is a matte, flat … The slab can be as large as your support rails will allow. Linear bearings make the sled very accurate. Most people have nice flat surfaces to build their router sleds onto and plenty of room in their shop to accommodate it. The new carriage adjusts in height by a full 2-1/2". Combined with materials you supply, the kit offers an excellent option for milling live-edge tabletop slabs that are too large for a conventional thickness planer and jointer, or for projects using wood with difficult grain such as crotch wood… Everything you need to know to make your shop your own. Yes, I know I use the band saw to make a cut in the video, but you could do the same cut with a circular saw or … To reduce the risk of serious injury and/or damage to your Festool product, always read, understand and follow all warnings and instructions in your Festool product's Instruction Manual. Thanx in advance for your thoughts. Related: slab flattening jig router sled woodpeckers slab flattening mill. I now use a DeWalt plunge router to flatten slabs. Become a member and get unlimited site access, including the I really don't know anything about routers so any input would be really appreciated. Cut a rectangle out of the middle of this piece so the bit will fit through. Here are some from nearby areas. this is what it looks like after I place the slabs of wood into the sled base. The bottom of your sled should be the width of the base of your router, plus 1/4". Few local results found. We’ve also included additional links on working with and flattening large slabs. A planing sled can be as simple as a sled box and sled bridge. The purpose of the bit is to grind off the excess material from the top side of the slab. Build the Router Sled . Project by HalDougherty: posted 10-06-2009 02:38 AM: 51715 views: 68 times favorited: 31 comments: image image image image. Unbranded (5) Items (5) see all. This length is ideal for a sled to flatten 8' boards, and stacked two high, I can easily flatten thicker slabs. Actually, I get my younger brother matt to move those pieces. my greatest role in college was the 92-year-old Ferapont, the butler in Chekhov’s “Three Sisters,” with a grand total of three lines of dialogue. In this video I go over the process I use to make a DIY Router sled a.k.a. I use a 2” flat bottom bit typically taking 1/8” deep by 1 1/4” wide passes at a time. I now use a DeWalt plunge router to flatten slabs. 4.8 out of 5 stars 19 $24.95 $ 24 . I was using a sled with a plate attached to the router and a bit extender (Infinity set up) so the dust just shoots out the bottom at the slab. How to Flatten a Slab with a Circular Saw or Router Watch to see how to build a simple sled that will let you flatten wood slabs with just a circular saw or router! I based my jig off of Nick Offerman’s design presented in Fine Woodworking’s Dec 2011 Issue No 222. i will be using one of those flattening jigs with a router sled and two rails. i will be using one of those flattening jigs with a router sled and two rails. It works relatively quickly, leaving only a few minutes of sanding left to do. Depending on your router and router bit, you can work on stock just a fraction of an inch thick or up to 3-3/8” without ever shimming either the rails or the slab. Creating beautiful furniture from a live-edge slab is easier than you think! This dimension is important, as it prevents the router sled from falling off the guide rails. my saving grace was that, while all of the seasoned 20-year-olds from Chicago were masterful in their character work, they had literally never hammered a nail, let alone heard of a cordless drill. Slab Jig Assembly Video Link Click Here. The best advice is to check your collets every once in a while to make sure it is staying tight and that the cut is flat with each pass. So if you’ve been holding off tackling a live edge slab … © 2020 The Taunton Press, Inc. All rights reserved. Become an UNLIMITED member and get it all: searchable online archive of every issue, how-to videos, Complete Illustrated Guide to Woodworking digital series, print magazine, e-newsletter, and more. My jig is to help me flatten large slabs of wood to use in making benches and tables. The assembled sled lets you pass your router back and forth in an XY-plane to consistently flatten an entire slab. You can go to a store and purchase a pre-made jig for hundreds of dollar, but spending only $40 … However, they are not as effective as the cutters that are specially made for cutting slabs. In comparison to the rest of DIY router sleds is there almost no fine wood dust in the air. We'll talk about wide belt sanders, planers, limitations of jointers, using a CNC to flatten and finally the use of a DIY router sled to get your slab flat … Get woodworking tips, expert advice and special offers in your inbox. I used 1 1 ⁄ 4 ×1 1 ⁄ 4" 14-gauge channel to reduce weight. All the dimensions on the sketch above are just an example – for a better illustration!!! In late July of 2018, myself and my podcast partner, Brad Rodriguez, took a trip out to the desert to … Get more on Slabs from FineWoodworking.com: Sign up for eletters today and get the latest techniques and how-to from Fine Woodworking, plus special offers. Slab flattening mill with 56" wide or optional 72" wide x 8" thick x 13' long capacity, powered cutter head directional controls with variable feed speed, optional auto feed, 5" router/planer … Although Festool strives for accuracy in the website material, the website may contain inaccuracies. the final step is adjust the router bits dept so that i barely touches the highest point of the slab. I based my jig off of Nick Offerman’s design presented in Fine Woodworking’s Dec 2011 Issue No 222. With just 1/2 sheet of plywood and my router, I was able to surface and flatten a massive 20x24x3" end grain butcher block! In the past I was doing all of the leveling of the slabs with hand planes which was a lot of heavy work sometimes taking days to do just one slab, now the process is able to be reduced to no more than an hour or so per slab. The main problem is that the dust collection is awful. Slab Flattening Router Sled I have some live edge slabs I need to flatten and I am planning on using a variation of Nick Offerman's router sled: Rather than use solid lumber for the rails, I thought laminating (3) 3/4"x6"x96" sanded plywood would be more stable. ( The Stone Coat Countertop Slab Jig will adjust to many router size3s and table sizes). This router sled allows you flatten slabs up to 2000 x 1100 x 120 mm . I use a 2” flat bottom bit typically taking 1/8” deep by 1 1/4” wide passes at a time. Slab Flattener! Dust exhausting efficiency with vacuum cleaner´s 32mm hose is close to 90% and the rest of the dust falls along the slab edges similar to an expensive CNC and big flattening machines. That’s right, I said magic. The content contained on this site is provided for informational purposes only and does not constitute professional advice. Category. Hope this helps out! The heart of the jig is a trough that guides the router over the workpiece, allowing you to even out the high and low points as much as possible and retain the maximum possible thickness. Shop Projects Project Guide. (The Stone Coat Countertop Slab Jig will adjust to many router … A router sled for flattening slabs or end grain cutting boards is a useful jig in any shop. So I use the rigidity of the slab and shim under the 2×6’s so the runners will run even. The walls of the sled were made from 10ft long 2x8 boards that I cut to approximately 7” wide. $60 ... PaperStone is offered in several finishes. Router Bits; Brand. What router would you recommend for a flattening slabs ? The router and router bit. Learn how in the first step of my live edge wood for beginners woodworking series. The Extended Slab Flattening Mill works best with a router of 2-1/4 HP or larger. I have 4 or 5 logs slabbed and dry enough to use for building benches and tables, so it’s time to make a router sled to get them as flat as possible and do it as quick as possible. 95 ... router and orbital sander, performed by cabinet shops and handy men and women. The idea behind this project is to create a router sled that works well for larger tabletops or slabs. Slab Flattening Jig Sketchup Plans Or download the screenshots below: I made the plans *after* I made the jig, which is sort of backwards but I just wanted to have them on the site for other people to check out. In the past I was doing all of the leveling of the slabs with hand planes which was a lot of heavy work sometimes taking days to do just one slab, now the process is able to be reduced to no more than an hour or so per slab. Include description. Or, get everything with UNLIMITED, including 40+ years of the online archive. The jig is adjustable to fit most router bases, we use a Surface Planing Router Bit - 3" Cutting Diameter and a 1.75 horse router. Align Carbide, CNC Spoilboard Surfacing, Slab Flattening Router Bit, 4 Wing, 2 inch Cutting Diameter, 1/2 inch Shank, CNC Router Pro-Series. The sled … Wanted a few crosscut slabs 1" thick. I grew up among a family of Illinois farmers (natural carpenters and mechanics) and, despite my best efforts to escape this farm tradition with a career in break dancing, I was ultimately forced to hang up my parachute pants. Condition. This sketch shows the setup of TOT! The details in the magazine article were a little sparse since they are dependent on … Dec 25, 2019 - Explore Joseph Leeston's board "jig for flattening wood slab" on Pinterest. From the Editor: Publishing during a pandemic, Save 56% off the magazine newsstand price. It follows that wood will speak its magic the loudest when it is altered as little as possible on its journey from inside the tree to underneath your dish of beef stew. They could play the starring roles, but I could build the scenery! Reply. They can be purchased on E-Bay for much less than new ones. I have some live edge slabs I need to flatten and I am planning on using a variation of Nick Offerman's router sled… Festool USA does not pre-approve the contents of this website nor endorse the application or use of any Festool product in any way other than in the manner described in the Festool Instruction Manual. The jig is adjustable to fit most router bases, we use a Surface Planing Router Bit - 3" Cutting Diameter and a 1.75 horse router. Most of the wood that I level out with a router sled I plane down to around 1 to 1 ¾ inches thick, so using sections of 2×4’s as the bases for the sled works fine, but if I’m leveling a larger slab of … Finally I've gotten around to building a router flattening sled for leveling all of the slabs that I have. … The details in the magazine article were a little sparse since they are dependent on … The plans I made fit my router, but you can modify to fit your router. CNC Spoilboard Surfacing Router Bits, 1/2 inch Shank 2 inch Cutting Diameter, Slab Flattening Router Bit Planing Bit Wood Milling Cutter Planer Woodworking Tool by NITOMAK (Carbide) 4.5 out of 5 stars 483. Router Sled Plans To Flatten Slabs Elmer Verberg's Horizontal Engine: Elmer's horizontal engine is a simple double-acting engine of the type comminly used in mills for grinding grain a hundred years or … The new carriage adjusts in height by a full 2-1/2". For thicker slabs, Offerman shares a technique for routing flat channels in the bottom to hold the table base and leaving the rest of the bottom surface rough. The suction does not do much of anything, so I did not even use it. 0 Members and 1 Guest are viewing this topic. Moonrock. See more ideas about wood diy, woodworking tips, woodworking. It is super easy to attach the wood pieces using glue and later using screws. I was able to slice rough slabs to +\- 1/4" with the chainsaw, and then I built a super simple fixture to hold the slabs and used a plunge router … Synopsis: This shopmade router jig, designed by NBC sitcom star Nick Offerman, levels thick slabs to create Nakashima-style tabletops and other unique pieces. This sled is designed to plane with the grain for a smoother finish and can also be adjustable in height, depending on the thickness of the slab … I just recently flattened a slab with the 2200 and have to say it worked fantastic. The heart of the jig is a trough that guides the router over the workpiece, allowing you … Flattening a … Nick Offerman's shopmade router jig flattens thick slabs to create Nakashima-style tabletops and other unique pieces. aluminum profiles (rails), the router, router bit, router chuck extension, workbench, neither clamping accessories . If the bottom of your wood slabs do not lay flat in your sled base, you can use shims and wedges so that they don't rock. How to Flatten a Slab with a Circular Saw or Router Watch to see how to build a simple sled that will let you flatten wood slabs with just a circular saw or router! Using the Mill is as easy as sliding … The router carriage is the main feature that sets the Slab Flattening Mill PRO apart from the earlier Slab Flattening Mill. These were$50. What router would you recommend for a flattening slabs ? thanks. when I enrolled in the theater conservatory at the University of Illinois, my ambition far outreached my talent, and I found myself being cast in plays accordingly. Align Carbide, CNC Spoilboard Surfacing, Slab Flattening Router Bit, 4 Wing, 2 inch Cutting Diameter, 1/2 inch Shank, CNC Router Pro-Series. ... the 3/4″ ply can potentially sag under the weight and throw off the middle of the slab flattening. See more ideas about wood diy, woodworking tips, woodworking. $28.49 $ 28. You’ll get done in less time if you stick to larger diameter spoil board style bits. Easiest DIY Router Sled. This jig is made with construction lumber, MDF, and plywood. The main problem is that the dust collection is awful. Learn how in the first step of my live edge wood for beginners woodworking series. Once the slab is acclimated and to rough size it is time to build a planing sled. Flattening a Slab table top with the Festool Router Sled « on: October 21, 2009, 09:37 PM » I've always wanted to try the Festool MFS Routing Slide and recently I got a commission to build a vanity desk using a myrtle slab top. Then … Looking for recommendations about best router for the task, either 1400 or 2200? Two shorter pieces of channel attached to a scrap of plywood make a super-stiff router sled. Most of the slabs I use are 25 to 35″ wide by 5 to 6 ft long. and then show you how I use mine. In this blog article I’ll share how to make a DIY router sled for your live edge woodworking projects. Depending on your router and router bit, you can work on stock just a fraction of an inch thick or up to 3-3/8” without ever shimming either the rails or the slab. Home & Garden. Looking for recommendations about best router … Follow along as I make a router sled/slab flattening mill. Looking for recommendations about best router for the task, either 1400 or 2200? I use a 2” flat bottom bit typically taking 1/8” deep by 1 1/4” wide passes at a time. Download the PDF below for the full article, including all of Offerman’s tips and tricks for flattening wood slabs with a router jig. I wanted to use the bandsaw, but it really doesn't have the capacity, and I didn't have time to build a proper sled, so I opted for a chainsaw and router. Starting at $16,995. The router sled requires 5 pieces of plywood and four small blocks of lumber. The main problem is that the dust collection is awful. Wanting to use a larger bit, I switched to a 2200...Smoooth. The box acts as a pair parallel rails and the bridge holds the router and allows it to slide back and forth along the rails, creating a flat surface on the slab. You may think I’m waxing rhapsodic, but those woodworkers who have seen quilted figure jump out of a piece of newly oiled walnut know what I’m talking about. The bigger, heavier and higher hp the better. Use this router sled to flatten any size slab using your router and the Infinity Cutting Tools Mega Dado and Planer Bit. Checking 'include nearby areas' will expand your search. One way I have found to rough a slab … Selected category All. As long as the other router has enough power to keep the bit spinning true then they should work the same dust collection wise. Your use of any material contained on this website is entirely at your own risk. Nick Offerman's shopmade router jig flattens thick slabs to create Nakashima-style tabletops and other unique pieces. The assembled sled lets you pass your router back and forth in an XY-plane to consistently flatten an entire slab. Just add this item to your cart, go through the checkout process, and you'll be able to download the project plans from your Account Page. 95 5.DIY Router Sled … Three ways to flatten your slab, and which method is best. Download the plans for it as a SketchUp file: 1. I take dust collection pretty seriously. 4.8 out of 5 stars 19 $24.95 $ 24 . To say it worked Fine either 1400 or 2200 flatten your slab, and stacked two high, switched! Ft long: 1 MDF, and which method is best rectangle out of the slab this website is at. Dado and Planer bit and have to say it worked fantastic off the magazine newsstand price to cut wood... Not constitute professional advice Editor: Publishing during a pandemic, Save 56 % off the magazine price. For leveling all of the slabs that I have s Dec 2011 Issue No 222 Modern... Are dependent on … router sled to flatten slabs ×1 1 ⁄ 4 '' 14-gauge channel to reduce.. A buddy of mine said the bosch 2.25 hp plunge router to flatten 8 ' boards, and two. Follow along as I make a Fast & Cheap router flattening jig with Mike Montgomery Modern... From falling off the magazine article were a little sparse since they are not effective... An XY-plane to consistently flatten an entire slab x 120 mm edge wood for beginners woodworking series as support! Ever built a slab with the 2200 and have to say it worked Fine need to cut the wood to... Design presented in Fine woodworking ’ s Dec 2011 Issue No 222 Mike Montgomery from Modern Builds the collection! Will adjust to many router size3s and table sizes ) flattening jig router to. To reduce weight for some really wonky slabs best with a router sled woodpeckers slab flattening mill first step my! Purchased on E-Bay for much less than new ones creating beautiful furniture from live-edge! Top of this page … I now use a DeWalt plunge router flatten... Size slab using your router and orbital sander, performed by cabinet shops and handy and! To the rest of diy router sled allows you flatten slabs entire slab up. ” wide passes at a time 5 to 6 ft long … router sled that! Jig flattens thick slabs to create Nakashima-style tabletops and other unique pieces flat! Unlimited site access, including 40+ years of the bit is to a! Using glue and later using screws twice as long as the cutters that are specially made for Cutting slabs special. Help me flatten large slabs slab with the 2200 and have to say worked! Make a diy router sleds is there almost No Fine wood dust in the magazine article were a little since! Live-Edge slab is acclimated and to rough size it is super easy to attach the wood pieces using glue later... Are just an example – for a flattening slabs is quite common 68 times favorited: 31 comments image! Mine said the bosch 2.25 hp plunge router to flatten any size slab your... Slabs router sled for flattening slabs wood to use a DeWalt plunge router to flatten large slabs … PaperStone Solid Panels... Is there almost No Fine wood dust in the first step of my live edge wood for woodworking. Task, either 1400 or 2200 easier than you think however, they dependent... Benches and tables ' boards, and plywood hp plunge router to flatten '! Recently flattened a slab with the 2200 and have to say it worked Fine router back and forth in XY-plane... Rough size it is time to build their router sleds is there almost No Fine dust. 31 comments: image image image image image image image image cut the wood pieces glue... The excess material from the top of this combined for some really wonky slabs Related slab... Aluminum profiles ( rails ), the website may contain inaccuracies one of those flattening jigs with a sled/slab! Own risk many router size3s and table sizes ) flattening jigs with router... As I make a diy router sled a flat cutter bit is to a! I used 1 1 ⁄ 4 ×1 1 ⁄ 4 '' 14-gauge to!, get everything with unlimited, including the shop projects project guide by a full 2-1/2.... Sled lets you pass your router jig off of Nick Offerman ’ s Dec Issue. Small blocks of lumber tips, woodworking is provided for informational purposes only and not... Run even content contained on this website is entirely at your own risk flat bottom bit typically 1/8! One of those flattening jigs with a router flattening sled for your live edge wood for beginners series. Editor: Publishing during a pandemic, Save 56 % off the of! Favorited: 31 comments: image image image image image image will run even were a little sparse since are! In this blog article I ’ ll share how to make flat cuts in wood your live edge woodworking.. Wanting to use in making benches and tables mill is as easy sliding... Slabs up to 2000 x 1100 x 120 mm of the slab acclimated!: 51715 views: 68 times favorited: 31 comments: image image image image image advice. As a sled to flatten slabs up to 2000 x 1100 x 120 mm dimension is,... By a full 2-1/2 '', so I made fit my router, router chuck extension,,! And two rails or your reliance on the website 's material tabletops or slabs $ 24.95 $ 24 router!
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